ZENITH MECHANICS

Our Products

ZENITH MECHANICS has been one of the pioneers in the construction of Refrigerated Air Dryers in Eastern India, while also manufacturing quality products like Heatless Air Dryers, Auto Drain valves, Air Receivers and Air Filters.
We also market Oxygen and Nitrogen generators of Summits Hygronics brand.

Refrigerated Air Dryer

Simplistic design, low maintenance and cost effectivity make the Refrigerated Air Dryer the most commonly used Air Dryer in the industry.

It is used to protect the tools & equipments in compressed air systems, which do not require ultra-low dew point.

Key Features

  • Very Low power consumption.
  • Easy installation.
  • Simple design with quality components.
  • Long service interval.
  • Non-Cyclic type for constant Pressure Dew Point.
  • Low pressure drop.
  • ISO Class 4 performance standards.

Heatless Air Dryer

Zenith Heatless Air Dryers are the most economical Pressure Swing Adsorption (PSA) systems to achieve the pressure dew point -20°C or less.

It provides compressed air as per ISO 8573 standards at most economical costs.
Heatless Air Dryer

Key Features

  • Removes moisture with PSA system.
  • Activated Alumina or Molecular Sieves are used as desiccant.
  • Optimized energy costs and performance.
  • Adjusts automatically to varying inlet and ambient conditions.
  • Uses twin desiccant towers and strategically positioned valves for best output.
  • Triple filtering system to meet stringent air quality standards.
  • Reliable and time-proven technology, used in industries worldwide.

Air Receiver

An Air receiver is an important component of every compressed air system, acting as a storage medium and a buffer between the compressor and the consumption system.

There are two different types of air receivers in a compressed air system – the PRIMARY receiver (located near the compressor, after the after-cooler but before filtration and drying equipment) and the SECONDARY receiver (located close to points of larger intermittent air consumption).
product Air Receiver

Key Features

  • Reliable compact design, simple installation & lifetime flexibility.
  • Fabricated as per ASME SEC VIII Dis I/IS:2825 with hydrostatic test.
  • Anti-corrosive paint on the inside & double coating of zinc chromate paint on the outside.
  • Helps in pressure stabilization and modulates the sequence of the compressor.
  • Improves the longivity and reliability of the compressor.
  • Performs a preliminary separation and removal of condensate.
  • Zenith Air Receivers come equipped with standard accessories.

Automatic Drain Valves

In compressed air systems, condensate management is a critical step in supplying clean, dry compressed air into the system.

Automatic Drain Valves sense the condensate level for activation, and remove mixtures of water and compressor lubricants from compressed air systems, therby ensuring no loss of compressed air without shutting down the system.
Auto Drain Valves

Key Features

  • Compact, Sturdy design.
  • Variable on time and cycle time.
  • Large, cleanable orifice for heavy condensate discharge.
  • Screw threads structure at inlet and outlet for easy installation & servicing.
  • Air flow indication marked on valve body.
  • Zero Air Loss while removing condensate.
  • Helps save energy and increase the lifespan of the system.

Compressed Air Filters

Zenith Compressed Air Filters or Line Filters, are used to remove contaminants like desiccant dust, rust, pipe scale, metal oxides and dirt from the compressed air after compression has taken place.

Purification of compressed air is essential as in the compressed state these contaminants become concentrated and cause damage to the system.
air filters

Key Features

  • High grade aluminium-alloy and carbon-steel housing surface, painted with epoxy resin for wear & corrosion resistance.
  • Screw threads structure at inlet and outlet for easy installation with air flow indication on the housing.
  • Level indicaror to monitor critical level for downstream pollution prevention.
  • Outlet air quality confirm ISO8513.1 quality class.
  • Reliable automatic drain.
  • Protects the pipe from corrosion & increases lifetime of tools and equipments.
  • Update pressure indicator to secure element replacement.

Oxygen Generators

Summits Medical Oxygen Generators use simple and economical PSA process, which can be adapted on site and concentrated Oxygen (as per World Health Organization norms) can be produced as and when required with ease.

Summits Hygronics is also a certified ISO 13485 firm (Medical Device Quality Management).

Key Features

  • Automatic, Uninterrupted Oxygen generation on demand.
  • Online purity indication with highest purity up to 96%.
  • Audio-visual alarms and Analog output for remote monitoring Mimic display for PSA functions
  • Activated carbon tower and coalescing filters remove oil up to 0.01mg/m3
  • Specially Coated Medical Grade Internals
  • Economical, low maintenance system – eliminates production downtime
  • Safe and convenient over high-pressure cylinders

Nitrogen Generators

Summits manufacture the best in class PSA Nitrogen Generators upto a capacity of 1000 Nm3/hr and purities upto 99.9995%.

The major components of PSA Nitrogen Generator are a pair of Adsorbers, surge tanks, switching valves, intelligent PLC with touch screen display, Gas analyzer and other instruments.

Key Features

  • Intelligent PLC with online purity indication
  • User friendly 4.3 to 7 inch TFT Touch screen
  • Animated real time process display
  • Auto cut-in & cut-off based on demand
  • RS 485 MODBUS interface for remote monitoring
  • Inbuilt Data logger stores minimum 50 alarms/trips
  • Announcement for filter cartridge replacement